METHOD AND MACHINE FOR FORMING CARDBOARD BOXES BY GLUING, COMPUTER PROGRAM, AND COMPUTER-READABLE DE

专利摘要:
The present invention provides a method for forming cardboard boxes (B) by gluing in a box-forming machine (100) from plates (S), said machine (100), a computer program with instructions for said (100) executes said method, and a computer-readable device that has stored said computer program. In said method, a step (f) of the movement of introduction of a core (20) into a mold (30) is initiated by a control element (70) when the position (P) of a plate drive element (11) (S) towards a delivery position, where it places a plate (S) aligned between said male (20) and mold (30), it corresponds to a second intermediate position (P2) between an origin position and said delivery position; and a step (b) of activating a supply actuator (61) starts by means of a controller element (70) to supply a subsequent plate (S) to the origin position, when the position (P) of said drive element (11) it corresponds to a third position (P3) intermediate between said origin position and said second position (P2). (Machine-translation by Google Translate, not legally binding)
公开号:ES2795099A1
申请号:ES202030402
申请日:2020-05-07
公开日:2020-11-20
发明作者:Olmos Telesforo Gonzalez
申请人:Telesforo Gonzalez Maquinaria SL；
IPC主号:

专利说明:

[0004] TECHNICAL SECTOR
[0006] The present invention presents a method of forming cardboard boxes by gluing in a box-forming machine from plates. In a second aspect, the invention provides a cardboard box forming machine by gluing from plates configured to carry out said method. According to a third aspect, the invention provides a computer program for said machine to execute said method. In a fourth aspect, the invention provides a computer-readable device that has stored said computer program.
[0008] Throughout this description, said plates correspond to semi-rigid flat sheets of cardboard, such as corrugated cardboard, compact cardboard, and the like, punched, provided with cut lines, and weakened crease and / or crease cut lines.
[0010] STATE OF THE ART AND TECHNICAL PROBLEM TO BE SOLVED
[0012] Documents ES2531301B1 and ES2586733B1 disclose automatic cardboard box forming machines that comprise a mold cavity, a flat plate feeder that places one or one cardboard plates in a delivery position on said cavity, and a core that, when moved by actuation in a linear direction of introduction, it presses a portion of the plate inserting it into said cavity, causing a bending of different parts of the plate in cooperation with benders of the molding cavity to form the box. The core is then moved by said drive in a linear extraction direction out of the cavity to an extracted position ready to initiate a subsequent case-forming cycle.
[0014] Said feeder comprises a stacked plate loader and a dispenser that takes a plate from the loader, for example, the flat plate located at the bottom level of the stack, and positions it on guides of a conveyor. Said feeder further comprises said conveyor that translates the plate along said guides to said delivery position on said mold cavity. Generally, said conveyor comprises an endless drag chain mounted on pulleys, a drag element fixed to the drag chain, and an electric motor that turns one of the pulleys to move the drag chain.
[0016] Document ES2531301B1 discloses a tap drive with a rotating electric motor and a reducer, and control means for the machine. These control means make it possible to regulate the limit positions introduced and extracted from the core, as well as its stroke, in addition to optional dead times in which the core remains stopped in the limit position extracted and / or in the limit position entered and / or or in any other intermediate position, to adapt the machine to different types of boxes of sheet material. These control means, together with the specific mechanical solution of the tap drive, simplify the coordination of movements of the tap drive with other moving elements of the machine.
[0018] Document ES2586733B1 addresses the problem of precisely controlling the movements of the male drive in coordination with the movements of the plate feeder, by means of control means with respective servomotors and servomotor controllers connected to a programmable logic controller (PLC). Said control means include sensors 54, 55 connected to the PLC that detect the extracted and inserted limit positions of the male, a sensor 53 to detect a predetermined position of a drive element 36 in said feeder, and timers programmed in the PLC make that the male drive starts and stops with respect to a certain cycle start condition, for example, when it is detected that the male reaches its extracted limit position. Said PLC has outputs 52 connected to the conveyor and male servomotors, in turn connected to respective servomotor controllers, and outputs 15 connected to relays that open and close solenoid valves of glue injectors to apply glue on the plate before it is introduced into the cavity.
[0020] On the other hand, document US6358191B1 discloses a control system for a carton forming machine, a method for controlling said machine, and a computer program stored in a processor-readable device containing instructions for executing said method. The machine includes a controller, such as a PLC, microprocessor, computer or equivalent, to control the operation of elements of the machine, and a user interface coupled to the controller that allows the user to enter a plurality of box types. The controller is programmed to save control information that describes operational parameters for the elements of the machine for each type of box, monitor signals indicative of the position of the plate during its movement through the forming machine, generating control signals of the elements of the machine based on the operational parameters for the selected box type, so that the forming machine forms one or more boxes of the selected type.
[0022] The US6358191B1 forming machine comprises a rotational encoder and said controller is programmed to monitor the output signal of said encoder, which represents the current point in the operating cycle. Thus, the encoder causes the PLC to activate the elements of the machine if the current signal from the encoder is within the range of values previously stored in the controller. The control signals generated by the encoder are to activate the tail injectors and to activate the cylinders that close the case flaps.
[0024] On the other hand, document US3955482A discloses a method and a control system for a box forming machine by melting parts of sheets of expanded thermoplastic material covered with a thermoplastic layer by means of heat welding. Said layer is fused with heaters that join some parts of the plate with others and form said box. Said control system synchronizes the reciprocating of the plug and conveyor by means of a cylinder valve that moves said conveyor, a cylinder valve that moves said male, an adjustable timer, a stopped plate detector 144 with an arm 156 and a detector 146 that raises the male from an introduced limit position to an extracted limit position.
[0026] The method described in US3955482A maintains the drag element in the original position, for a preset time manually adjusted in said timer, to allow time for the box from the previous cycle to form in the area of the core and the mold, and wait for the male reaches an extracted position ready for a subsequent training cycle. After exceeding said preset time, the timer closes a contact that moves the drive element, which positions the plate of the subsequent cycle in the delivery position on the cavity aligned with the core. With the plate in the delivery position, said detector 144 detects the front part of the plate and simultaneously moves the male towards the inserted position and the drive element towards the origin position of the conveyor. When the core inserts the plate into the mold, the detector 144 stops detecting the plate and causes the timer to start counting that preset time again. When the core is inserted, the detector 146 moves the core towards the maximum extracted position, after which another automatic cycle is initiated after the preset timer time is exceeded.
[0027] Disadvantageously, the use of a pneumatic cylinder as an actuator in the US3955482A conveyor does not allow knowing the position of the plate throughout its transport between the origin and delivery positions in order to apply the glue beads on precise positions of the plates. , so the speed of the machine is very limited.
[0029] The heat welding technology of US3955482A is very different from the gluing technology of ES2531301B1, ES2586733B1, and US6358191B1, usually also referred to as fast gluing by hot glue or "hot-melt" glue, since the times required for the application of the joint and the control for said joint to be effective are very different in each technology due to several differences: the cooling time of heat welding melting expanded thermoplastic material is very different from the cooling and drying time of the glue onto a cardboard sheet, the application of heat has a very slow speed compared to the application of glue beads, and the welding and gluing joints occur at different stages of the box-forming process.
[0031] These documents, separately or in combination, do not indicate or propose any method, or case-forming machine that executes said method, or computer program based on said method, to increase the number of cases produced per unit of time in case-forming machines. boxes by gluing, even if the types or measurements of the plate to be transformed into a box change, by coordinating the controllable elements in said machines.
[0033] US6358191B1 is considered the closest state of the art document. The preamble of claim 1 is the combination of US6358191B1 and ES2586733B1.
[0034] The technical problem to be solved is to increase the speed of production of boxes in box-forming machines of different sizes by gluing in a simple and efficient way.
[0036] EXPLANATION OF THE INVENTION
[0038] According to a first aspect, the present invention provides a method for forming cardboard boxes by gluing in a box-forming machine from plates, helping to solve the above and other drawbacks.
[0040] Said method comprises, in a way known in the state of the art, the steps of: a) receiving, in a computer-programmable controller element, operational values for a certain type and measurements of the box to be formed sent from a user interface;
[0042] (b) activating a supply actuator of a supply mechanism, by means of a controller element, by sending an indicative signal from said controller element to said supply actuator, to supply a plate from an initial position where it is supported in a stacked plate loader at an origin position;
[0044] (c) moving a drag element to drag said plate, sending an indicative signal from a computer programmable controller element to a rotary motor operatively coupled to said drag element, along associated positions in a linear direction of drag to respective plate positions, from said original position towards a delivery position, where said plate is located between a male and a mold, with a plurality of forming elements, each one activatable by means of a respective actuator, arranged around a cavity where said male is insertable;
[0046] (d) continuously reading the position of said driver associated with the position of said plate during step (c), on a computer programmable controller element;
[0047] (e) activate some glue injectors, to deposit strands of hot glue parallel to each other on said plate during step (c), sending respective indicative signals from a computer-programmable controller element to each of the glue injectors, when the position of said drive element read in step (d) coincides with one or more of the respective first preset positions comprised in the respective sets of preset activation positions), of each of said tail injectors, programmable and previously received in step (a);
[0049] (f) moving said male according to a linear insertion direction, from an extracted position, to allow said plate to be positioned in the delivery position, and towards an inserted position, where said male is inserted into said cavity, sending a signal indicative from a computer programmable controller element to a rotary motor of a tap drive configured to guide said tap;
[0050] (g) pressing, by means of said core during said step (f), a portion of said plate arranged between said cavity and core in the delivery position into the cavity, in wherein said male and said mold form the box by bending and joining by gluing and pressure different parts of said plate with others; and
[0052] (h) moving said tap, according to an extraction direction opposite to said insertion direction, from said inserted position to said extracted position, sending an indicative signal from a computer programmable controller element to a rotary motor of a male drive configured to move said male guided.
[0053] Likewise, said method comprises, in a way not known in the state of the art, the following characteristics:
[0055] said stage (f) is initiated by said controlling element when the position of said drag element read in stage (d) corresponds to a second intermediate position between said origin and delivery positions, said second position being defined by a previously programmable operational value entered by a user in a user interface; and
[0057] said stage (b) is started again by said controlling element, to supply a subsequent plate to said previous plate, when the position of said drive element read in the stage corresponds to a third intermediate position between said origin position and said second position , said third position being defined by a programmable operational value previously entered by a user in a user interface.
[0059] The present invention proposes to solve the technical problem of increasing said speed of said box formation by synchronizing the movements between the different movable elements of the machine to eliminate unnecessary downtime within a certain formation cycle and / or between consecutive formation cycles, which reduce the speed of the machine. Specifically, dead times between the movements of the drive element, male, and supply mechanism are synchronized and eliminated in a way that is differential to the state of the art to increase production speed.
[0061] With this synchronization, it is also achieved that the male can press the plate just when the plate is positioned in the delivery position, and that in addition said pressure is carried out with the male with a relatively high speed in the initial and subsequent impact against the plate. in order to reduce the time of movement of the core during its insertion movement, since the core can start from an extracted position located at a distance from the plate in the delivery position according to the linear direction of male movement, and the time it takes to travel this distance to provide velocity to the male during pressing does not add any dead time since this male movement occurs simultaneously during step (c).
[0063] Furthermore, advantageously, the speed in the plate pressure is relatively high because during the travel of this distance before the plate pressure, which does not add any additional time to the box-forming cycle, the low initial speed of the male movement It has been increasing little by little from zero due to the inertia of the male and male drive.
[0065] According to a preferred option, in said method said step (d) of continuously reading further comprises the step of reading in said controller element said indicative signals sent by said controller element to the rotary motor in said step (c), and optionally, converting them into said controlling element said sent indicative signals read at positions of a drive element.
[0067] According to an alternative preferred option, in said method said step (d) of continuously reading further comprises the step (v) of receiving in said controller element signals indicative of the position of said drive element from a rotational encoder connected to the rotary motor .
[0069] Preferably, said method further comprises the step of rotating said rotary motor in the same direction during said step (c), which is operatively coupled to an endless flexible transmission element where said drive element and another drive element are mounted. drag at mutually opposite ends, by means of a signal sent from a computer programmable controller element to said rotary motor, moving said two drag elements according to opposite directions of the linear direction of drag, alternating between the origin and delivery positions, synchronizing the movement of the drag element of said step (c) with the movement of the other drag element that does not drag plate from the delivery position towards the origin position to drag a subsequent plate.
[0071] With this, the speed of said box formation increases by synchronizing more movable elements of the machine, eliminating unnecessary downtime in a simple and efficient way. Said speed also increases thanks to the fact that one element is in proximity to the origin position when the other drag element keeps the plate in the delivery position, which does not introduce dead times related to the translation of the drag element to the origin position. , while allowing the dragging movement of the plate of step (c) is carried out at higher speeds without affecting the correct positioning of the plate in said delivery position or the precise deposition of the glue beads on the plate of step (e).
[0073] In a first preferred option of said method, said second position (P2) is defined by an operational value corresponding to a programmable second preset position (P2x) of the drive element (11), previously received in step (a).
[0075] Alternatively, in a second preferred option of said method, wherein said second position is defined by an operational value corresponding to a pre-established complementary period of time, the drag element being positioned in said second position after step (i) of counting in a computer-programmable controller element said pre-established complementary period of time of programmable duration, said pre-established complementary period of time beginning to count after detecting, in a computer-programmable controller element, a position of the drag element that drags the plate or a position of the front or rear part of said plate in a second previous position, intermediate between said origin position and said second position.
[0077] According to an option of this second preferred option, the detection in the second previous position is carried out by reading in said controller element said indicative signals sent by the controller element itself to the rotary motor in said stage (c), and optionally, converting them into said controller element said indicative signals sent read at positions of a drive element.
[0079] According to an alternative option of this second preferred option, the detection in the second previous position is carried out by reading an indicative signal from a plate detector from a computer-programmable controller element.
[0081] According to a third option of said method, said third position is defined by an operational value corresponding to a third programmable preset position of the driver, previously received in step (a).
[0083] Alternatively, in a fourth option of said method, said third position is defined by an operational value corresponding to a preset auxiliary time period, the drive element being positioned in said third position after step (j) of counting in a controller element programmable by computer said period of Preset auxiliary complementary time of programmable duration, starting to count said preset auxiliary complementary time period after detecting, in a computer-programmable controlling element, a position of the drag element that drags the plate or a position of the front or rear of said plate in a third previous position, intermediate between said origin position and said third position.
[0084] According to an option of said fourth option of said method, the detection of said third previous position is carried out by reading in said controller element said indicative signals sent by the controller element itself to the rotary motor in said step (c), and optionally, converting them into said controlling element said sent indicative signals read at positions of a drive element.
[0086] According to an alternative option of said fourth option of said method, said detection of said third previous position is carried out by reading in a computer-programmable controller element an indicative signal from another plate detector.
[0088] With this, the speed of said box formation increases thanks to the precision, simplicity and efficiency of the start of the movement of the male with respect to the movement of the driving element and supplying actuator.
[0090] Preferably, said method further comprises the steps of:
[0092] (k) detecting a change in position of the male from an extracted position, receiving in a computer programmable controller element an indicative signal sent by a male position detecting device or reading in said computer programmable controller element said indicative signal sent by the computer programmable controller element to said rotary motor that moves the tap in step (f); and
[0093] (l) activating said actuators of said forming elements, sending an indicative signal from a computer-programmable controller element to said actuators, after the step (m) of counting in said controller element a preset secondary period of time of programmable duration previously received in step (a), starting said preset secondary period of time after step (k).
[0095] Also preferably, in said method:
[0097] said step (c) is started again, to drag a subsequent plate to said previous plate, after the step (n) of counting by means of a computer-programmable controller element a preset period of time of previously programmable duration received in step (a), said pre-established period of time after step (k) beginning to count;
[0099] and said method further comprises the step of maintaining one of said drive elements in said delivery position during step (n).
[0101] Since both the first and second preset time periods are referenced with respect to the change in position of the core with respect to the extracted position, the adjustment of times for the different plate sizes to achieve respective maximum box-forming speeds is achieved in such a way. simple and effective.
[0103] Preferably, said method further comprises the caps of:
[0105] (p) detecting said plug in said inserted position, receiving in a computer programmable controller element an indicative signal sent by a male position detecting device or reading in said computer programmable controller element said indicative signal sent by said programmable controller element by computer to the rotary motor in said step (f); and
[0107] (q) maintaining said tap in said position introduced by means of a controlling element, after step (p) and during a preset auxiliary time period of programmable duration, previously received in said step (a);
[0109] wherein said step (h) starts after step (r) of counting said preset auxiliary time period in a controller element, starting to count said preset auxiliary time period after said step (p).
[0111] With this, it is possible to control the duration of the pressure time of the glue joint, that is, the time that the core and the mold press some parts of the glued plate with others to allow time for said applied glue beads to reduce their temperature and thus the union between said parts is permanent after its formation, to achieve respective maximum formation speeds for each condition of ambient temperature, humidity, and specifications of glue and plate in the bonding by gluing.
[0113] Also preferably, according to a first variant of said method:
[0115] in said step (c) the drive element is moved according to a fixed nominal speed, sending a binary signal from the controller element to said rotary motor, coupled to a rotational encoder; and
[0116] said step (d) comprises the step of receiving at said controller element signals indicative of the position of a drive element (11) sent by said rotary encoder.
[0118] Preferably, according to a second variant of said method:
[0120] in said stage (c) said rotary motor moves the drive element, based on a programmable preset desired speed indicator, introduced by a user in the user interface, prior to stage (a), out of a plurality of selectable speeds other than zero, sending indicative signals from said controller element to a motor speed controller connected to said rotary motor;
[0122] said step (d) comprises the step (s) of reading in said controller element said indicative signals sent by said controller element to the rotary motor in said step (c), and the step of (t) converting, in said controller element, the indicative signals read in said step (s) at positions of a driver; and
[0124] Said method further comprises the step (u) of setting the position of the trailing element to an origin value after each detection, in a trailing element position detector, of a trailing element in said origin position.
[0126] Preferably, according to a third variant of said method:
[0128] in said step (c) said rotary motor moves the drive element, based on a programmable preset desired speed indicator, entered by a user in the user interface prior to step (a) out of a plurality of speeds selectable non-zero, sending indicative signals from said controller element to a motor speed controller connected to said rotary motor and to a rotary encoder; and
[0130] said step (d) comprises the step (v) of receiving in said controller element signals indicative of the position of a driving element from said rotary encoder.
[0132] In these second and third variants, said motor speed controller comprises a controller of the speed variator type, for example, a frequency variator, or a servomotor controller, among others. Similarly, in these second and third variants, said rotary motor comprises a conventional electric rotary motor or a servomotor, optionally equipped with a reducer, among other options.
[0134] Preferably, in said method, said preset period of time starts counting regardless of whether the folding and joining after said step (g) is performed with the core in an inserted or extracted position; and wherein said bending and said pressure joining and gluing of each of the parts of the plate to be formed is carried out in its entirety after placing said plate in said delivery position of said step (c) and after activating the actuators of said stage (l).
[0136] With this, it is specified that the present invention is especially useful for one-step type machines, and furthermore the preset period of time is independent of the type / format of box to be formed, which confers simplicity and efficiency to adjust the machine to the greatest formation speed.
[0138] Among others, there are two types of cardboard box-forming machines by gluing: those known in the sector as one-step machines, where the folding and gluing of each of the parts of the plate with others is carried out entirely by the action of a male and a mold such as those described; and those known in the sector as two-step machines, where the folding and gluing of some parts of the plate with others is carried out in two different phases, a first phase of folding and gluing of some parts of the plate with others occurs during its transport before reaching the area of the core and the mold, and a subsequent second phase of bending and gluing is carried out by the action of said core and mold. Comparing both technologies, one-step machines produce a greater number of boxes per unit of time, are more compact, economical, and easy to adjust; while two-step machines mount very special box formats (types) that one-step machines do not carry out.
[0140] Preferably, said method further comprises the step of counting an additional preset period of time of programmable duration previously entered in said user interface, counting said additional preset period of time from the positioning of the drag element in said second position, and wherein after counting said additional pre-established period of time, said step (f) is executed.
[0142] With this, an independent parameter is achieved, which is used when environmental conditions are unfavorable for the glue to be cooled before gluing; or it can be set to zero in case the environmental conditions are favorable for said necessary cooling, so it is only necessary to vary this operational parameter without varying the others to maintain a high production speed.
[0144] According to a second aspect, the present invention provides a machine for forming cardboard boxes by gluing from plates, helping to solve the aforementioned and other drawbacks.
[0146] Said box-forming machine comprises: a computer programmable controller element, a user interface, a supply actuator of a supply mechanism, a stacked plate loader, a drive element, a rotary motor, a mold with a plurality of forming elements , each one activatable by means of a respective actuator, arranged around a cavity where a male is insertable, said male, a rotary motor of a male drive, some glue injectors, and means configured to execute the method of the first aspect of the invention.
[0148] Preferably, said box-forming machine further comprises another drive element, an endless flexible transmission element, and means configured to execute the method of the first aspect of the invention. Optionally, said endless flexible transmission element is mounted on two pulleys, the rotary motor being coupled to one of them.
[0150] Complementarily, said box forming machine further comprises a male position detecting device, and means configured to carry out the method of the first aspect of the invention.
[0152] According to a first variant, said box-forming machine further comprises a rotational encoder, and means configured to execute the method of the first aspect of the invention.
[0154] According to a second alternative variant, said box-forming machine further comprises a motor speed controller, a rotational encoder, a driving element position detector, and means configured to execute the method of the first aspect of the invention.
[0156] According to a third alternative variant, said box forming machine further comprises a motor speed controller, a rotational encoder, and means configured to execute the method of the first aspect of the invention.
[0158] The embodiments described in the invention with references to the drawings comprise methods for forming cardboard boxes by gluing on a cardboard box forming machine. boxes from plates, and said machine for the execution of said method. However, the invention also further extends to computer programs for said machine to execute said method, and also to computer programs in or on a readable device, configured to put the invention into practice.
[0160] According to a third aspect, the present invention provides a computer program comprising instructions for a corresponding box-forming machine of the second aspect of the invention to execute a corresponding method of the first aspect of the invention, helping to solve the aforementioned and other drawbacks.
[0162] Said computer program, as well as its instructions, may be in the form of source code, object code or in an intermediate code between source code and object code, such as in partially compiled form, or in any other form suitable for use in the implementation of the methods according to the invention.
[0164] According to a fourth aspect of the invention, the present invention provides a computer-readable device that has stored a computer program of the third aspect of the invention, helping to overcome the aforementioned and other drawbacks.
[0166] Preferably, said computer-readable device is a programmable logic controller corresponding to said computer-programmable controller element of the first, second and third aspects of the invention.
[0168] Said computer-readable device can be any entity, unit, element or device that has the computer program stored, for example, a storage medium, such as a memory that is an integral part of a PLC or a user interface such as a touch screen, a ROM, for example, a compact disk CD ROM or a semiconductor ROM, a magnetic recording medium, for example, a floppy disk or a hard disk, or a portable USB device, among others. In addition, the readable device can be a readable device transmittable via electrical cable, optical, wireless signal, radio signal, or other electromagnetic signal, among other means.
[0170] When the computer program is contained in a signal that can be transmitted directly via a cable or other device or medium, the readable device may be comprised of said cable or other device or medium.
[0172] Alternatively, the readable device may be an integrated circuit in which the computer program is embedded, said integrated circuit being adapted to perform, or to be used in performing, the relevant methods. The term "encapsulated" is also known in the technical literature as embedded, embedded, or embedded.
[0173] Throughout the description and the claims the word "comprises" and its variants are not intended to exclude other technical characteristics. Furthermore, the word "comprises" includes the case "consists of". For those skilled in the art, other objects, advantages and characteristics of the invention will emerge partly from the description and partly from the practice of the invention. Other embodiments can be made by those skilled in the art in light of this description without departing from the scope defined in the claims. The claims have been expressly drafted to include a box-forming method where the stages are distributed among a plurality of computer-programmable controller elements, remaining within the scope of the present invention, all and this is an equivalent solution to achieve the same technical effect with respect to the technical problem to be solved.
[0175] The following examples and drawings are provided by way of illustration, and are not intended to be limiting of the present invention. The numerical signs relative to the drawings and placed in parentheses in a claim, are only to attempt to increase the understanding of the claim, and should not be construed as limiting the scope of protection of the claim. The letters assigned to each of the stages and placed in parentheses in a claim, are only to try to increase the understanding of the claim, and should not be construed as limiting the order in which said stages occur. The present invention covers all the possible combinations of particular and preferred embodiments indicated herein.
[0177] In the present invention, the term "computer programmable controller element" comprises any controller element in which the program stored in it is programmable and / or readable by a computer. Examples of these are the terms "microcontroller", "controller", "automaton. programmable "," control system "," control unit "," programmable logic controller "," processor "," microprocessor "," computer "and" computer ", among others.
[0179] The term "connected" comprises directly or indirectly connecting two elements by means of a wireless connection or by means of control signal cables, which can be, for example, communication buses, or multi-wire or single-wire cables, fiber optic or ethernet cables, for example , "etherCAT®".
[0181] The term "user interface" can include a touch screen, pushbuttons, selectors, and any of the "actuation organs" defined in the machinery directive 2006/42 / CE, among others.
[0183] BRIEF DESCRIPTION OF THE DRAWINGS
[0184] To complement the description that is being made of the object of the present invention and to aid in a better understanding of the characteristics that distinguish it, the present specification is accompanied, as an integral part thereof, by a set of plans, in those that with an illustrative and non-limiting character the following has been represented:
[0186] Fig. 1 shows a flow chart of the steps of the gluing box-forming method of the first aspect of the present invention, according to a first embodiment;
[0187] Fig. 2 shows a part of the flow chart of Fig. 1, corresponding to labels 90 and 91 of Fig. 1;
[0189] Fig. 3 shows a part of the flow chart of Fig. 1, corresponding to label 92 of Fig. 1 and 4;
[0191] Fig. 4 shows a flow chart of the steps of the method for forming boxes by gluing of the present invention, according to a second embodiment, wherein labels 90, 91 and 92 indicate that Figs. 2 and 3 also form an integral part of this second embodiment;
[0193] Figs. 5 to 9 show a schematic sequence of operation of the box forming machine of the second aspect of the invention according to a first embodiment, and where either of the two methods of Figs. 1 to 5;
[0195] Figs. 10, and 11 show respective connection diagrams of different elements of the machine to the computer-programmable controller element of the box-forming machine of the second aspect of the invention, according to first and second embodiments, respectively, where only two of the six tail injectors;
[0197] Figs. 12 and 13 show respective cutaway connection diagrams of different elements of the machine to the computer-programmable controller element of the box-forming machine of the second aspect of the invention, according to respective third and fourth embodiments, respectively, and wherein the rest of Trimmed elements are identical to the elements in Figs. 10 and 11;
[0199] FIG. 14 is a side view of a slab gluing carton forming machine representative of any embodiment of the carton forming machine of the second aspect of the invention;
[0200] Fig. 15 is a representative plan view of any one of the first, second and third embodiments of said machine of the present invention, and where a section IV-IV is indicated;
[0202] Fig. 16 is the sectional view of section IV-IV of Fig. 15;
[0204] Fig. 17 shows strands of glue applied to a plate by the respective activations and deactivations of each glue injector, while the plate is dragged by the drive element;
[0206] Fig. 18 represents a rear top perspective view of the machine of the second aspect of the present invention according to any one of the first, second and third embodiments, and where a detail V is indicated,
[0208] Fig. 19 is the detail view V of Fig. 18; and
[0210] Fig. 20 is the rear top perspective cutaway view of said machine of the second aspect of the present invention, according to a fourth embodiment.
[0212] DETAILED EXHIBITION OF MODES OF REALIZATION / EXAMPLES
[0214] Figs. 1 to 3 show a first embodiment of a flow chart corresponding to the steps of a method for forming cardboard boxes (B) by gluing on a box-forming machine (100) from plates (S).
[0216] In Fig. 1, said method begins with step (a) of receiving, in a computer-programmable controller element (70), for example, a programmable logic controller (PLC), operational values (CP1, CP2, CP3, CP4, CP5, CP6, P2, P3, T1x, T2x, T3x, Vx) for a certain type and measurements of box (B) to be formed, sent from a user interface (73) as shown in Figs. 10 and 14, materialized in pushbuttons and a touch screen.
[0218] Next, the user interacts with said user interface (73) so that said PLC (70) receives from it a signal indicative for the start of the automatic training cycle.
[0220] Then, in Fig. 1, the method continues with step (b) of activating a supply actuator (61) of a supply mechanism with a plurality of suckers (62), by means of a controller element (70), sending an indicative signal from said controller element (70) to said supply actuator (61), to supply a plate (S) from an initial position where it is supported in a stacked plate magazine (60) to an original position.
[0222] In Fig. 1, once the plate (S) has been delivered to said original position, the method continues with step (c) of moving a drag element (11) to drag said plate (S). For this, an indicative signal is sent from said controller element (70) to said rotary motor (12) operatively coupled to said drive element (11).
[0224] Said movement of the drag element (11) is along positions according to a linear drag direction (T), associated with respective plate positions (S), from said origin position to a delivery position, where said plate (S) is located between a male (20) and a mold (30), with a plurality of forming elements (31), which can be activated by means of respective actuators (32), arranged around a cavity (33) where said male (20) it is insertable, as shown in Figs. 5 to 9.
[0226] Looking at Figs. 1 and 10, in said step (c) said rotary motor (12) moves the drive element (11), based on a programmable preset desired speed indicator (Vx), entered by a user in the user interface (73) prior to step (a) from among a plurality of selectable speeds other than zero, sending from said controller element (70) signals indicative of the pulse train type to a motor speed controller (16) connected to said motor swivel (12). In one option of said Fig. 10, the motor speed controller (16) is a servomotor controller and said rotary motor (12) is a servomotor. Alternatively, the motor speed controller (16) is a frequency converter and said rotary motor is a conventional electric rotary motor.
[0228] Figs. 1 and 5 to 9 show that the method comprises the step of rotating said rotary motor (12) in the same direction during step (c), which is operatively coupled to an endless flexible transmission element (14) where they are mounted. two driving elements (11), said driving element (11) and another driving element (11), at mutually opposite ends, by means of a signal sent from a computer-programmable controller element (70) to said rotary motor (12) , moving said two drag elements (11) according to opposite directions of the linear drag direction (T), alternating between the origin and delivery positions, synchronizing the movement of the drag element of said stage (c) with the movement of the other element drag (11) that does not drag plate (S) from the delivery position to the home position to drag a subsequent plate.
[0229] Said method of Fig. 1 further comprises step (d) continuously reading the position (P) of said drive element (11) associated with the position of said plate (S) during step c), in a controlling element ( 70) programmable by computer.
[0231] Said stage (d) comprises the stage (s) of reading in said controller element (70) said indicative signals sent by said controller element (70) to the rotary motor (12) in said stage (c), and the stage of (t ) converting, in said controller element (70), the indicative signals read in said step (s) into positions of a drive element (11). That is, the controlling element reads the signal sent by itself based on the programmable preset desired speed indicator (Vx).
[0233] In Fig. 1, the position (P) of the drive element (11) read in step (d) is compared in said controlling element (70) with a third position (P3) intermediate between said origin position and said second position (P2). In Fig. 1 said third position (P3) is defined by an operational value corresponding to a programmable third preset position (P3x) of the drive element (11), previously received in step (a). If said positions do not coincide, continue reading in step (d). If said positions coincide, step (b) is started again, activating said supply actuator (61) by means of said controlling element (70), to supply a subsequent plate (S) to be formed from said initial position to said origin position.
[0235] Following in Fig. 2, corresponding to labels 90 and 91 in Fig. 1, said controlling element (70) compares whether or not the position (P) read from the drag element (11) coincides with one or more of the respective first preset positions comprised in the respective sets of activation preset positions (CP1, CP2, CP3, CP4, CP5, CP6), of each of said tail injectors (51, 52, 53, 54, 55, 56), programmable and previously received in step (a).
[0237] An example of said first preset positions received by the controller from the user interface (73) are: 2460, 2580, 3205, and 3270 for the four tail injectors (51, 52, 55 and 56); and 1950, 2230, 3350, 3670 for the two tail injectors (53, 54).
[0239] Said PLC (70) defines respective sets of activation preset positions (CP1, CP2, CP3, CP4, CP5, CP6), of each of said tail injectors (51, 52, 53, 54, 55, 56), which in this example are: CP1 = CP2 = CP5 = CP6 = [2460, 2580] U [3205, 3270]; and CP3 = CP4 = [1950, 2230] U [3205, 3270].
[0240] Figs. 2 and 17 show that when the position (P) of said drive element (11) read in step (d) belongs to any of the respective first preset positions comprised in the respective sets of activation preset positions (CP1, CP2, CP3, CP4, CP5, CP6), said controlling element (70) executes the step (e) of activating the glue injectors (51, 52, 53, 54, 55, 56), to deposit beads of hot glue (50) parallel to each other on said plate (S) during step (c). If it does not belong to the set of preset positions, it continues reading in step (d). Following this example, at position P = 2000, the tail injectors (53, 54) are on and the remaining tail injectors (51, 52, 55, 56) are off.
[0242] In Fig. 2, once a certain glue injector has been activated, it remains activated if said position (P) belongs to the set of pre-established positions of that glue injector. Next, this particular glue injector is deactivated when said position (P) does not belong to its set of preset positions. In this example, Fig. 17 can represent that the glue injector (51) is activated between position 2460, remains activated until position 2580 where it is deactivated, it is activated again at position 3205 until position 3270, where it is deactivated again, depositing two pairs of glue strands (50) mutually parallel on the plate (S).
[0243] Fig. 10 shows that the activation and deactivation of said tail injectors is performed by sending respective indicative signals from said controlling element (70) to each of the tail injectors (51, 52, 53, 54, 55, 56), more specifically, to their respective solenoid valves (Y51, Y52) that open or close the tail passage in each tail injector (51, 52).
[0245] Returning to Fig. 1, the method comprises step (f) moving said tap (20) according to a linear insertion direction, from an extracted position, to allow said plate (S) to be positioned in the delivery position, and towards an inserted position, wherein said male (20) is inserted into said cavity (33), sending an indicative signal from a computer-programmable controller element (70) to a rotary motor (41) of a male drive (40) configured to guide said male (20).
[0246] Figs. 1 and 8 show that the step (f) of moving said male (20) according to a linear insertion direction is initiated by said control element (70) when the position (P) of said drive element (11) is read in the step (d) corresponds to a second position (P2) intermediate between said origin and delivery positions, said second position (P2) being defined by an operational value corresponding to a second preset position (P2x) of the programmable drag element (11), previously entered by a user in a user interface (73) and received in step (a). In this example, until said position (P) is not equal to said second position (P2), it continues to be read in step (d).
[0248] Figs. 1, 8 and 9 show said step (f) of moving said male (20) according to a linear insertion direction, from an extracted position, to allow said plate (S) to be positioned in the delivery position, and towards a position introduced, wherein said male (20) is inserted into said cavity (33), sending an indicative signal from a computer-programmable controller element (70) to a rotary motor (41) of a male drive (40) configured to move said male (20) guided.
[0250] At the beginning of said step (f) of Figs. 1 and 8, the step (k) of detecting a change in the position of the male (20) from an extracted position occurs, receiving in said PLC (70) an indicative signal sent by a male position detecting device (2) embodied in an inductive detector (3) shown in detail in Fig. 20. Alternatively, said signal is sent from a male detector device (8) is embodied in a male rotational encoder (7) shown in Figs. 14 and 21, and optionally further comprising said inductive detector (3).
[0252] Alternatively to this first method embodiment, said step (k) is executed by sending from said PLC (70) the indicative signal itself generated in said PLC (70) and subsequently sent by said PLC (70) to said rotary motor (41) to move the male (20) according to said direction of introduction of said step (f).
[0254] Fig. 1 shows that with the detection of said stage (k), the computer-programmable controller element (70) starts two stages simultaneously, the stage (n) of counting a period of time (T1) and the stage (m) counting a secondary time period (T2).
[0256] Following in Fig. 1, when the secondary time period (T2) is equal to or greater than the pre-established secondary time period (T2x) of programmable duration previously received in step (a), the PLC (70) executes step (l) of activating said actuators (32) of said forming elements (31), sending an indicative signal from said PLC (70) to said actuators (32), materialized in pneumatic cylinders shown in Fig. 10. If said period of secondary time (T2) is not equal to or greater than said preset secondary time period (T2x), it is followed in step (m) by counting the secondary time period (T2).
[0257] Once said actuators (32) have been activated, said PLC (70) starts the stage of counting an additional period of time (T20) and keeps the actuators (32) active for a supplementary preset period of time (T20x) of programmable duration previously received in said step (a). When the additional period of time (T20) is equal to or greater than said additional preset period of time (T20x), the actuators are deactivated.
[0259] In Fig. 1, in parallel to steps (n) and (m) of counting said period of time and secondary period of time (T1, T2), said step (f) of movement of the core continues in the direction of continuous introduction and the step (g) of pressing by means of said (20) a portion of said plate (S) arranged between said cavity (33) and male (20) in the delivery position into the cavity (33) occurs. Fig. 10 represents said step (g).
[0260] Figs. 1, 3, 5 to 10 and 14 to 19 show that in the method of this first embodiment, said preset period of time (T1x) begins to count regardless of whether the folding and joining after said step (g) is performed with the male (20) in an inserted or withdrawn position; and wherein said formation by bending and joining by pressure and gluing of each of the parts of the plate to be formed is carried out in its entirety after placing said plate (S) in said delivery position of said step (c) and after activating the actuators (32) of said stage (I).
[0262] Figs. 1 and 5 show that inside said cavity (33), each of the two actuators (32) moves a respective forming element (31) of the mold (30), in cooperation with other parts of the mold (30) and the male (20), press some parts of said plate against others to form the box, by bending and joined by gluing and pressure.
[0264] After said step (g), and with the male (20) moving in the insertion direction, on the label 92 of Figs. 1 and 3 it is shown that the method continues with the step (p) of detecting said male (20) in said introduced position upon receiving in said PLC (70) an indicative signal sent by said male position detecting device (2), embodied in another inductive detector (5) shown in Figs. 10 and 20. Alternatively to this first embodiment, said indicative signal is sent by a male detector device (8) embodied in a second male rotational encoder (7) shown in Figs. 13 and 20.
[0266] In another alternative to this first method embodiment, said step (p) is executed by receiving / reading in said PLC (70) the indicative signal previously generated in said PLC (70) sent by said PLC (70) to said rotary motor (41) to move the male (20) according to said direction of introduction of said step (f).
[0268] When the value of the preset auxiliary time period (T3x) is greater than zero, said PLC (70) continues with the step (r) of counting a third time period (T3), which is compared with a preset auxiliary time period (T3x) of programmable duration, previously received in said stage (a), starting to count down said preset auxiliary time period (T3x) after said stage (p).
[0270] Until said auxiliary time period (T3) does not equal or exceed said preset auxiliary time period (T3x), said PLC (70) continues counting said auxiliary time period (T3) and maintains said tap (20) in said introduced position , according to step (q) of Fig. 3.
[0272] When the auxiliary time period (T3) is equal to or greater than said third preset period of time (T3x), the PLC (70) starts the step (h) of moving said male (20) according to the extraction direction.
[0274] Figs. 1, 6 and 7, show that said PLC (70) move said male (20), according to an extraction direction opposite to said insertion direction, from said inserted position to said extracted position, sending an indicative signal from a controlling element ( 70) programmable by computer to a rotary motor (41) of a tap drive (40) configured to guide said tap (20).
[0276] At this point, in a step not shown to confer clarity of the diagrams, the core is detected in an extracted position analogously to any one of the possibilities described for step (k). A specific example, detection is carried out by means of a detector (5) that reads the position of the cam (5) in Fig. 19 and sends a signal to the PLC (70). With the core (20) in a withdrawn position, it is ready for a subsequent training cycle.
[0278] Following in Fig. 1, when the first period of time (T1) counted in said PLC (70) is less than said preset period of time (T1x) of programmable duration previously received in step (a), said PLC (70 ) keeps one of said drag elements (11) stopped in said delivery position according to step (o).
[0280] When the first period of time (T1) counted in said PLC (70) is greater than or equal to said preset period of time (T1x), said step (c) starts again, to drag a plate (S) subsequent to said previous plate (S), after stage (u) of setting the position of the drag element (11) to an origin value (P0) after each detection, in a position detector of the drag element (18), of a drag element (11) in said origin position.
[0282] Likewise, before starting step (c) again to drag a subsequent plate (S), said PLC (70) establishes the time period (T1), the secondary time period (T2), the auxiliary time period (T3), and the additional time period (P20) at respective initial values for the subsequent automatic gluing box forming cycle.
[0284] According to a second embodiment of this method, shown in Figs. 2 to 4, comprises all the steps described for the first embodiment except the variations described below.
[0286] Figs. 2 to 4 show a first difference of said method, according to which said second position (P2) is defined by an operational value corresponding to a pre-established complementary period of time (T5x). Said stage (f) starts when the position of the drive element (11) corresponds to said second position (P2), after the stage (i) of counting in a computer-programmable controller element (70) said pre-established complementary period of time (T5x) of programmable duration, starting to count said pre-established complementary period of time (T5x) after detecting, in a computer-programmable controller element (70), a position of the drag element (11) that drags the plate (S) or a position of the front or rear part of said plate in a second previous position (P20), intermediate between said origin position and said second position (P2).
[0288] In Fig. 4, said detection of the positioning of the drive element (11) prior to the start of step (i) of counting the complementary time period (T5) is performed by reading the train-type signal from the PLC (70) of pulses sent by the PLC itself (70) to the rotary motor (12) to move the drive element of stage (c). If said signal is not equal to said second previous position (P20), intermediate between said origin position and said second position (P2), it continues reading. If said signal does not equal said second previous position (P20), intermediate between said origin position and said second position (P2), the controlling element (70) begins to count a complementary time (T5). When said complementary time (T5) equals or exceeds said preset complementary time (T5x) of programmable duration previously received in step (a), the PLC (70) initiates said step (f).
[0289] At this moment the position of the drag element (11) corresponds to said second position (P2).
[0291] As an alternative to the method of Fig. 4, said detection of a position of the front or back of the plate in a second previous position (P20), intermediate between said origin position and said second position (P2) can be carried out by means of a photocell ( not shown) located in said second previous position (P20). Said PLC (70) receives the signal from said photocell continuously during step (c). When said photocell detects any of said parts of the plate (S), it sends a signal to the PLC (70) that begins to count a complementary time (T5). When said complementary time (T5) equals or exceeds the pre-established complementary time (T5x) of programmable duration previously received in step (a), said PLC (70) initiates said step (f). At this moment the position of the drag element corresponds to said second position (P2).
[0293] Following in the second embodiment of this method, Figs. 2 to 4 show a second difference of said method, according to which said third position (P3) is defined by an operational value corresponding to a preset auxiliary time period (T6x). In Figs. 2 to 4, said stage (b) starts again when the position of the drive element (11) corresponds to said third position (P3), after the stage (j) of counting in a controller element (70) programmable by computer said preset auxiliary complementary time period (T6x) of programmable duration previously received in step (a), said preset auxiliary complementary time period (T6x) beginning to count after detecting, in a computer-programmable controller element (70), a position of the drag element (11) that drags the plate (S) or a position of the front or rear of said plate in a third previous position (P30), intermediate between said origin position and said third position (P3).
[0295] In Fig. 4, said detection of the positioning of the drive element (11) prior to the start of step (j) of counting the auxiliary complementary time period (T6) is carried out by reading in said PLC (70) the signal of the type pulse train sent by the PLC itself (70) to the rotary motor (12) to move the drive element of stage (c). If said signal is not equal to said previous third position (P30), intermediate between said origin position and said third position (P3), continue reading. If said signal equals said previous third position (P30), intermediate between said origin position and said third position (P3), said PLC (70) begins to count an auxiliary complementary time (T6). When said auxiliary complementary time (T6) equals or exceeds the auxiliary complementary time preset (T6x) of programmable duration previously received in step (a), said PLC (70) starts said step (b) again. At this moment the position of the drag element (11) read in step (d) corresponds to said third position (P3).
[0297] As an alternative to the method of Fig. 4, said detection of a position of the front or rear part of the plate in a third previous position (P30), intermediate between said origin position and said third position (P3), can be carried out by means of an auxiliary photocell. (not shown) located in said third previous position (P30). Said PLC (70) receives the signal that the photocell is continuously during step (c). When said auxiliary photocell detects any of said parts of the plate (S), it sends a signal to said PLC (70) that begins to count an auxiliary complementary time (T6). When said auxiliary complementary time (T6) equals or exceeds the preset auxiliary complementary time (T6x) of programmable duration previously received in stage (a), said PLC (70) starts said stage (b) again. At this moment the position of the drag element (11) read in step (d) corresponds to said third position (P3).
[0299] Following in the second embodiment of this method, Figs. 2 to 4 show a third difference of said method, according to which in said step (c) both drive elements move according to (11) a fixed nominal speed, sending a binary signal from the controller element (11) to said rotary motor (12) embodied in a conventional electric rotary motor, coupled to a rotational encoder (13) on its output shaft to read the angle rotated by it. Furthermore, said step (d) comprises the step of receiving in said PLC (70) signals indicative of the position of a drive element (11) sent by said rotational encoder (13) that reads the angle turned by the rotary motor ( 12).
[0301] Note that the method of Fig. 4 follows on labels 92 and 93, shown in Figs. 1 and 3, analogous to the first embodiment of the method.
[0303] According to a second aspect of the present invention, Figs. 5 to 10, 14 to 19 show a first embodiment of a machine for forming cardboard boxes (100) by gluing from plates (S), comprising a series of elements supported on a chassis (101). Said elements are: a computer-programmable controller element (70) embodied in a PLC coupled to a user interface (73) comprising a touch screen and a series of push buttons and actuating organs distributed in different positions of said machine, an actuator supply (61) of a supply mechanism with a plurality of suction units (62), a plate loader (60) stacked, a drive element (11), a drive element position detector (18), a rotary motor (12) embodied in a servomotor, an encoder (13) connected to said servomotor (12), a mold (30) with a plurality of forming elements (31), each one activatable by means of a respective actuator (32), arranged around a cavity (33) where a male (20) is insertable, said male (20), a rotary motor (41 ) of a male drive (40), some glue injectors (51, 52, 53, 54, 55, 56) fed by a glue equipment (95) equipped with a glue drive pump, and means configured to execute the method of the first embodiment of the first aspect of the invention.
[0305] In Fig. 10, said PLC (70) is provided with inputs (71) where two inductive detectors (3, 5) are connected that detect the male (20) in an extracted and inserted position, respectively, as well as said driver element position detector (18). A touch screen (73) is also connected to an input interface of the PLC (70).
[0306] In Fig. 19 it is shown that in said chassis (101) a male position detector device (2) is supported that integrates said inductive detectors (3, 5), each coupled to respective cams (4, 6) coupled coaxially to the rotary shaft (48) of a reducer (47), operatively coupled in turn to the rotary motor (41) of the tap drive (40), to sense the tap (20) in an inserted and withdrawn position.
[0308] In Fig. 19, said male drive (40) further comprises a crank (42) integrally coupled to said rotating shaft (48), and a connecting rod (43) articulated at its end proximal to said crank (42) and articulated in its distal end to an arm (46). Said arm (46) is guided vertically by means of two vertical guides (45) supported on said chassis (101) and each coupled to a pair of conjugated guides (44) integrally joined with said arm (46). At one end of said arm (46) said male (20) is supported.
[0310] Fig. 10 shows said PLC (70) equipped with outputs (72) where relays (K51, K52) are connected that each open and close a respective contact that energizes a respective coil of a respective solenoid valve (Y51 , Y52) that allows or prevents the injection of glue in the glue injectors (51, 52).
[0312] Fig. 10 shows said PLC (70) equipped with other outputs (72) where other relays (K61, K32) are connected that each open and close a respective contact that energizes a respective coil of a respective solenoid valve (Y61 , Y32) that allows or prevents the passage of air on one side or the other of the piston of respective cylinders pneumatic, corresponding to the supply actuator (61) and the actuators (32) of the forming elements (31).
[0314] Fig. 10 shows said PLC (70) equipped with another output (72) where another optional relay (K41) is connected and this relay is connected to a contactor (K041) that opens or closes its contacts to supply power to the rotating motor (41) of the male drive.
[0315] Fig. 10 shows said PLC (70) equipped with another output (72) where another optional relay (K12) is connected and this relay is connected to a contactor (K012) that opens or closes its contacts to supply power to the controller. servomotor (16), which is connected to the rotary motor (12) embodied in a servomotor connected to a rotational encoder (13). In Fig. 12 another output is connected to the servomotor controller (16) to send the pulse train signal.
[0317] Returning to Figs. 5 to 9, said box-forming machine (100) further comprises another drive element (11), an endless flexible transmission element (14). Said endless flexible transmission element (14) is a link chain and is mounted on two pulleys (15), the servomotor being coupled to a reducer (not shown) and said reducer coupled to one of said pulleys (15).
[0319] Figs. 11 and 14 show a second embodiment of the box forming machine (100), where all the elements are identical to the first embodiment except that:
[0321] - the rotary motor (12) that moves the drive elements (11) is a conventional electric rotary motor, connected to a contactor (K041) that opens or closes its contacts depending on the opening or closing of the contacts of a relay ( K041) connected to an output (72) of the PLC (70); and
[0322] - The rotational encoder (13) is connected to the inputs of the PLC and coupled to the rotary motor (12), and said inductors (3, 5) of the male position detector device (2).
[0324] Figs. 12 and 14 show a third embodiment of the box forming machine (100), where all the elements are identical to the first embodiment except that:
[0326] - the rotary encoder (13) is connected to an input (71) of the PLC (70); and
[0327] - the PLC (70) corrects the positions of the drive elements (11) by comparing the signal sent to the servomotor controller (16) with the signal received from said rotational encoder (13) connected to an input (71) of the PLC (70 ).
[0328] Figs. 13, 14 and 20 show a fourth embodiment of the box forming machine (100), where all the elements are identical to the first embodiment except that:
[0329] - the male position detector device is a male rotational encoder (7) connected to the inputs of the PLC (70), and optionally further comprising said inductive detector (3);
[0330] - the servomotor controller (16) is connected to an input interface of the PLC (70), for example, with an ethernet cable, so that signals are sent and received between both elements; and
[0331] - the rotational encoder (13) is connected to said servomotor controller (16) by means of a cable to send signals indicative of the position of said drive elements (11), and correct the position of said drive elements (11).
[0333] According to a third aspect of the present invention, a first embodiment of the computer program comprises instructions for said forming machine described in the first embodiment of the second aspect of the invention to execute the steps of the method described in the first embodiment of the first aspect of the invention , said steps being illustrated by Figs. 1 to 3, where a flow diagram of said computer program is shown.
[0335] According to a second embodiment of the computer program, said computer program comprises instructions for the second embodiment of said forming machine of the second aspect of the invention to execute the steps of the method described in the second embodiment of the first aspect of the invention, said stages by Figs.
[0336] 2 to 4, where a flow chart of said computer program is shown.
[0338] According to a fourth aspect of the invention, the present invention provides a computer-readable device that has stored a computer program of the third aspect of the invention.
[0340] According to a first embodiment of this fourth aspect, said computer-readable device is said PLC. That is, the PLC (70) shown in Figs. 10 and 14 have stored a computer program which, when executed on the machine of the first embodiment of the second aspect of the invention, executes the steps of the first embodiment of the method shown in Figs. 1 to 3.
[0342] According to a second embodiment of this fourth aspect, said computer-readable device is a portable device such as a USB, a CD-ROM, or the like, which has stored a computer program that, when executed on the computer's machine. Figs. 5 to 10 and 14 of the first embodiment of the second aspect of the invention, executes the steps of the first embodiment of the method shown in Figs. 1 to 3.

权利要求:
Claims (27)
[1]
1.- Method for forming cardboard boxes (B) by gluing in a box-forming machine (100) from plates (S), comprising the steps of:
(a) receive, in a computer-programmable controller element (70), operational values (CP1, CP2, CP3, CP4, CP5, CP6) for a specific type and measurements of box (B) to be sent from an interface of user (73);
(b) activating a supply actuator (61) of a supply mechanism, by means of a controller element (70), sending an indicative signal from said controller element (70) to said supply actuator (61), to supply a plate (S) from an initial position where it is supported in a loader of plates (60) stacked to an origin position;
(c) moving a drive element (11) to drive said plate (S), sending an indicative signal from a computer programmable controller element (70) to a rotary motor (12) operatively coupled to said drive element (11) , along positions according to a linear direction of drag (T), associated with respective plate positions (S), from said original position towards a delivery position, where said plate (S) is located between a male ( 20) and a mold (30), with a plurality of forming elements (31), each one activatable by means of a respective actuator (32), arranged around a cavity (33) where said male (20) is insertable;
(d) continuously reading the position of said drive element (11) associated with the position of said plate (S) during step c), on a computer programmable controller element (70);
(e) activate some glue injectors (51, 52, 53, 54, 55, 56), to deposit strands of hot glue (50) parallel to each other on said plate (S) during step (c), sending respective signals indicative from a computer-programmable controller element (70) to each of the glue injectors (51, 52, 53, 54, 55, 56), when the position of said drive element (11) read in step (d ) coincides with one or more of the respective first preset positions comprised in the respective sets of activation preset positions (CP1, CP2, CP3, CP4, CP5, CP6), of each of said tail injectors (51, 52, 53 , 54, 55, 56), programmable and previously received in step (a);
(f) moving said male (20) according to a linear insertion direction, from an extracted position, to allow said plate (S) to be positioned in the delivery position, and towards an inserted position, wherein said male (20) is inserted into said cavity (33), sending an indicative signal from a computer programmable controller element (70) to a rotary motor (41) of a tap drive (40) configured to guide said tap (20);
(g) pressing, by means of said male (20) during said step (f), a portion of said plate (S) arranged between said cavity (33) and male (20) in the delivery position into the cavity (33 ), wherein said male (20) and said mold (30) form the box by bending and joining by gluing and pressing different parts of said plate (S) with others;
(h) moving said tap (20), according to an extraction direction opposite to said insertion direction, from said inserted position to said extracted position, sending an indicative signal from a computer-programmable controller element (70) to a rotary motor ( 41) of a tap drive (40) configured to guide said tap (20);
characterized because
said stage (f) is initiated by said controlling element (70) when the position (P) of said drive element (11) read in stage (d) corresponds to a second intermediate position (P2) between said origin and delivery positions , said second position (P2) being defined by a programmable operational value (P2x, T5x) previously entered by a user in a user interface (73); and
said step (b) is started again by said controller element (70), to supply a subsequent plate (S) to said previous plate (S), when the position (P) of said drive element (11) read in the Step (d) corresponds to a third position (P3) intermediate between said origin position and said second position (P2), said third position (P3) being defined by an operational value (P3x, T6x) previously programmed by a user in a user interface (73).
[2]
2.- Method according to claim 1, further comprising the step of rotating said rotary motor (12) in the same direction during said step (c), which is operatively coupled to an endless flexible transmission element (14) wherein said drive element (11) and another drive element (11) are mounted at mutually opposite ends, by means of a signal sent from a controller element (70) programmable by computer to said rotary motor (12), moving said two driving elements (11) in opposite directions of the linear driving direction (T), alternating between the origin and delivery positions, synchronizing the movement of the driving element of said stage ( c) with the movement of the other drag element (11) that does not drag plate (S) from the delivery position towards the origin position to drag a subsequent plate.
[3]
3. - Method according to claim 2, wherein said second position (P2) is defined by an operational value corresponding to a second preset position (P2x) programmable of the drag element (11), previously received in step (a).
[4]
4. - Method according to claim 2, wherein said second position (P2) is defined by an operational value corresponding to a pre-established complementary time period (T5x), positioning the drag element (11) in said second position (P2) after step (i) of counting in a computer-programmable controller element (70) said pre-established complementary period of time (T5x) of programmable duration, starting to count said pre-established complementary period of time (T5x) after detecting, in a controller element (70) programmable by computer, a position of the drag element (11) that drags the plate (S) or a position of the front or rear of said plate in a second previous position (P20), intermediate between said origin position and said second position (P2).
[5]
5. - Method according to claim 3 or 4, wherein said third position (P3) is defined by an operational value corresponding to a third preset position (P3x) programmable drag element (11), previously received in step (a ).
[6]
6. - Method according to claim 3 or 4, wherein said third position (P3) is defined by an operational value corresponding to a preset auxiliary time period (T6x), positioning the drag element (11) in said third position ( P3) after step (j) of counting in a computer-programmable controller element (70) said preset auxiliary complementary time period (T6x) of programmable duration, starting to count said preset auxiliary complementary time period (T6x) after detecting, In a computer-programmable controller element (70), a position of the drag element (11) that drags the plate (S) or a position of the front or rear of said plate in a third previous position (P30), intermediate between said origin position and said third position (P3).
[7]
7. - Method according to any of claims 2 to 6, further comprising the steps of:
(k) detecting a change of position of the male (20) from an extracted position, receiving in a controller element programmable by computer (70) an indicative signal sent by a sensing device of male position (2, 8) or reading in said computer programmable controller element (70) said indicative signal sent by computer programmable controller element (70) to said rotary motor (41) in step (f); and
(l) activating said actuators (32) of said forming elements (31), sending an indicative signal from a computer-programmable controller element (70) to said actuators (32), after the step (m) of counting on said controlling element (70) a preset secondary period of time (T2x) of programmable duration previously received in step (a), said preset secondary period of time (T2x) beginning to count after step (k).
[8]
8. - Method according to claim 7, wherein
said step (c) is started again, to drag a subsequent plate (S) to said previous plate (S), after the step (n) of counting by means of a computer-programmable controller element (70) a pre-established period of time ( T1x) of programmable duration previously received in stage (a), said pre-established period of time (T1x) beginning to count after stage (k);
and further comprising the step (o) of maintaining one of said drive elements (11) in said delivery position during step (n).
[9]
9. - Method according to any of claims 7 or 8, further comprising the steps of:
(p) detecting said plug (20) in said inserted position, receiving in a computer-programmable controller element (70) an indicative signal sent by a plug position detecting device (2, 8) or reading in said controlling element (70 ) computer programmable said indicative signal sent by said computer programmable controller element (70) to said rotary motor (41) in said step (f); and
(q) maintain said male (20) in said position introduced by means of a controlling element (70), after step (p) and during a preset auxiliary period of time (T3x) of programmable duration, previously received in said stage (a), starting to count said preset auxiliary time period (T3x) after said stage (p);
wherein said step (h) starts after step (r) of counting said preset auxiliary time period (T3x) in a controller element (70).
[10]
10. - Method according to any of claims 2 to 9, wherein
in said step (c) the drive element (11) is moved according to a fixed nominal speed, sending a binary signal from the controller element (70) to said rotary motor (12), operatively coupled to a rotary encoder (13); and
said step (d) comprises the step of receiving in said controller element (70) signals indicative of the position of a drive element (11) sent by said rotary encoder (13).
[11]
11. - Method according to any of claims 3 to 9, wherein:
in said step (c) said rotary motor (12) moves the drive element (11), based on a programmable preset desired speed indicator (Vx), entered by a user in the user interface (73) previously to step (a) from among a plurality of selectable speeds other than zero, sending indicative signals from said controller element (70) to a motor speed controller (16) connected to said rotary motor (12);
said step (d) comprises the step (s) of reading in said controller element (70) said indicative signals sent by said controller element (70) to the rotary motor (12) in said step (c), and the step of (t ) converting, in said controller element (70), the indicative signals read in said step (s) into positions of a drive element (11); and
further comprising the step (u) of establishing the position of the drive element (11) to an origin value (P0) after each detection, in a drive element position detector (18), of a drive element (11 ) in said origin position.
[12]
12. - Method according to any of claims 3 to 9, wherein:
in said step (c) said rotary motor (12) moves the drive element (11), based on a programmable preset desired speed indicator (Vx), entered by a user in the user interface (73) previously to step (a) from among a plurality of selectable speeds other than zero, sending from said element controller (70) indicative signals to a motor speed controller (16) connected to said rotary motor (12) and to a rotational encoder (13); and
said step (d) comprises the step (v) of receiving at said controller element (70) signals indicative of the position of a drive element (11) from said rotary encoder (13).
[13]
13. - Method according to any one of claims 8 or 9, wherein said preset period of time (T1x) begins to count regardless of whether the folding and joining after said step (g) is performed with the male (20) in an entered or extracted position; and wherein said bending and said pressure joining and gluing of each of the parts of the plate to be formed is carried out in its entirety after placing said plate (S) in said delivery position of said stage (c) and after activating the actuators (32) of said stage (I).
[14]
14. - Machine for forming cardboard boxes (100) by gluing from plates (S), comprising: a controller element (70) programmable by computer, a user interface (73), a supply actuator (61) of a supply mechanism, a stacked plate loader (60), a drive element (11), a rotary motor (12), a mold (30) with a plurality of forming elements (31), each one activatable by means of a respective actuator (32), arranged around a cavity (33) where a male (20) is insertable, said male (20), a rotary motor (41) of a male drive (40), tail injectors (51, 52, 53, 54, 55, 56), and means configured to execute the method of claim 1.
[15]
15. - Box forming machine (100) according to claim 14, further comprising another drive element (11), an endless flexible transmission element (14), and means configured to execute the method according to any one of claims 2 to 9 and 13.
[16]
16. - Box-forming machine (100) according to claim 14, comprising further comprising another drive element (11), an endless flexible transmission element (14), a male position detector device (2, 8) , and means configured to execute the method according to any one of claims 7 to 9.
[17]
17. - Box forming machine (100) according to claim 15 or 16, further comprising a rotational encoder (13), and means configured to execute the method of claim 10.
[18]
18. - Box forming machine (100) according to claim 15 or 16, further comprising a motor speed controller (16), a rotational encoder (13), and a driver element position detector (18), and means configured to execute the method of claim 11.
[19]
19. - Box forming machine (100) according to claim 15 or 16, further comprising a motor speed controller (16), a rotational encoder (13), and means configured to execute the method of claim 12.
[20]
20. - Computer program comprising instructions for the box-forming machine (100) of claim 14 to execute the method of claim 1.
[21]
21. - Computer program according to claim 20, further comprising instructions for the box forming machine (100) of claim 15 to execute the method according to any one of claims 2 to 9 and 13.
[22]
22. - Computer program according to claim 20, further comprising instructions for the box-forming machine (100) of claim 16 to execute the method according to any one of claims 7 to 9.
[23]
23. - Computer program according to claim 20, further comprising instructions for the box-forming machine (100) of claim 17 to execute the method of claim 10.
[24]
24. - Computer program according to claim 20, further comprising instructions for the box-forming machine (100) of claim 18 to execute the method of claim 11.
[25]
25. - Computer program according to claim 22, further comprising instructions for the box-forming machine (100) of claim 19 to execute the method of claim 12.
[26]
26. - Computer-readable device that has stored the computer program of any one of claims 20 to 25.
[27]
27. - Computer-readable device according to claim 26, wherein said computer-readable device is a programmable logic controller corresponding to said computer-programmable controller element (70).

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同族专利:

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公开号 | 公开日

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ES2795099B2|2021-04-19|

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US20210347138A1|2021-11-11|

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申请号 | 申请日 | 专利标题

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ES202030402A|ES2795099B2|2020-05-07|2020-05-07|METHOD AND MACHINE FOR FORMING CARDBOARD BOXES BY GLUING, COMPUTER PROGRAM, AND COMPUTER-READABLE DEVICE THAT HAS STORED SAID PROGRAM|ES202030402A| ES2795099B2|2020-05-07|2020-05-07|METHOD AND MACHINE FOR FORMING CARDBOARD BOXES BY GLUING, COMPUTER PROGRAM, AND COMPUTER-READABLE DEVICE THAT HAS STORED SAID PROGRAM|

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ES202031091A| ES2839552R1|2019-12-17|2020-10-29|MACHINE AND METHOD OF FORMATION OF CARDBOARD BOXES FROM DIE-CUTED FLAT PLATES, AND CARDBOARD BOX|

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US17/313,027| US20210347138A1|2020-05-07|2021-05-06|Method and machine for forming cardboard boxes by gluing, computer program, and computer-readable device that has stored said program|